Pharmaceutical Rapid Drying?
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Rapid dryer play an important role in the pharmaceutical industry. Because of the many advantages it has over other drying methods. In the pharmaceutical industry, fluidized bed drying is the most reliable and trustworthy method. I’ll go over all of the advantages of a rapid dryer in this post. You’ll be better prepared to choose the best rapid dryer for your needs if you have this information at your disposal.
The use of a fluid bed dryer has numerous advantages. Because of their design, fluidized bed dryers offer a wide range of benefits. The following are some of the benefits of using fluidized bed dryers in the pharmaceutical industry:
Rapid and even drying is provided by fluidized bed dryers.
VJ Instruments Fluid Bed Dryer manufacturer is used in sample preparation and R&D departments. The speed of the incoming hot gas/air is greater than the speed of the particles’ settling. This causes the heated gas or air to disperse the particles. Direct contact between the hot gas or air and the dry particle is possible because of this fluidized state. Consequently, drying can take anywhere from 10 to 40 minutes to be complete. Having heated air or gas surrounding every particle of the solid aids in even drying. Both horizontal and vertical fluidized dryers operate on the same principles.
Fluid Bed Drying Is a Good Option for Heat-Sensitive Products.
High temperatures cause the degradation of some powders and granules. These items cannot be dried using conventional methods. New fluidized bed designs have sophisticated sensors that monitor a wide range of critical variables during the drying process. Although mass and heat are transmitted at a high rate, the quality of the final product can be controlled. It’s easy to monitor the temperature and airflow settings using the controls on the dashboard. To put it another way, modern control systems allow you to fine-tune every aspect of the incoming airflow.
Fluidized bed drying is more efficient.
In place of drying the entire bed at once, the rapid dryer dries the individual granules. Keep in mind that the drying process is more efficient if hot air or gas is used to surround all particles during the procedure.
Reduced thermal heat consumption ensures a 99.9 per cent drying efficiency rate. The thermal efficiency of rapid dryers is typically three times greater than that of other drying methods.
Simple Operation and Low Manual Labor Requirements for the Fluidized Bed Dryer
Because of their portability, rapid dryers can be easily relocated from one location to another. Thus, using this equipment is made easier and less time-consuming. Wheeled material processing equipment is also available, making it more convenient to move. As a result of this, rapid dryers can be used in almost any laboratory or research facility. A wide range of size and capacity options for rapid dryers, Pharmaceuticals, laboratories, and R&D facilities can all benefit from the use of an FBD Fluid bed dryer.
There is less downtime with rapid dryers because they require less upkeep.
The apparatus is made entirely out of the finest type of stainless steel. Ideally, corrosion, dust pollution, or contaminated products will not be an issue. This machine’s modular design makes it simple to swap out or modify parts to suit your particular needs.
In the end, there are no “hot spots” in the finished product.
A hot spot can be found on nearly every piece of drying equipment. This is because the drying surface is in direct contact with the goods. All materials are kept suspended in mid-air in the drying chamber. You can also choose a rapid dryer with a capacity that ensures that both the particles and the air are thoroughly mixed together. Due to the risk of damaging the product, high heat should not be used in any other drying application. Even with a rapid dryer, you can use high temperatures for drying. The unique operating concept of the rapid dryer makes it possible to dry thermolabile items, such as food and beverages. Fluidization is a common practice in the pharmaceutical industry because of this. The machine has a wide range of applications, including both batch and continuous material processing.
The drying machine should be capable of handling both batch and continuous processing.
We can offer the fluidized bed dryer as an option because it can handle both operations without requiring expensive changes or alterations.
Additional advantages of rapid dryers include these eight benefits:
Soluble chemicals cannot be transported to another location. Secondly, dust pollution has decreased. Despite their diminutive stature, they are capable of producing large amounts of output. The drying process is lightning-fast. Granulation can be accomplished with a Fluid bed dryer granulator.
Conclusion
Because of these advantages and consistent performance, we recommend using rapid dryers in pharmaceutical applications. The most important thing is to pick a machine that’s right for your needs and that’s up to spec.